In the field of metal processing, defects in metal planes have always been a headache for practitioners.
However, with the rapid development of technology, a magical machine that integrates functions such as deburring, chamfering, and slag removal has emerged, bringing unprecedented convenience and efficiency to metal processing.
After undergoing cutting, welding, and other processing procedures, metal materials often have various defects remaining on their surfaces.
Burrs are like hidden 'hidden weapons', which not only make the appearance of the product appear rough, but may also scratch the skin of workers during assembly, affecting the precision fit between parts and reducing the overall performance of the equipment.
If chamfering is not accurate, even small deviations can trigger a chain reaction in precision demanding fields such as precision machinery and aerospace, endangering the safe operation of equipment.
The residual slag after welding not only adheres firmly, but also affects the subsequent surface treatment effects such as coating and electroplating, reducing the corrosion resistance of the product.
This innovative machine is like a versatile 'metal doctor', accurately and efficiently solving various problems.
In the deburring process, it integrates cutting-edge technologies such as mechanical polishing, high-pressure water jet, and ultrasonic vibration.
For electronic components with soft texture and extremely high surface accuracy requirements, ultrasonic vibration technology is highly effective. The micro impact force generated by high-frequency sound waves is like a gentle "fingertip", gently sweeping away burrs without damaging the fine structure of the component; Faced with rough and hard burrs on large metal plates, high-pressure water jet technology uses a powerful force to instantly flush off the burrs with high-speed water flow, saving time and effort.
Entering the chamfering process, the machine relies on a high-precision CNC system and sensitive sensors to track tool dynamics in real-time and precisely control the chamfering angle.
Whether it is the common 45 degree chamfer or the customized drilling angle according to special requirements, it can be accurately completed, controlling the error within a very small range and ensuring seamless assembly of parts.
When processing welding slag, the machine is equipped with a powerful cleaning device, which first softens the slag at high temperature, and then completely peels it off with strong airflow or mechanical scraping. At the same time, it is equipped with a vacuum system to timely suck up the residue, keep the processing area clean, and create good conditions for subsequent processes.
From the processing of body panels in automobile manufacturing, to the treatment of ship structural components in shipbuilding, and to the precise creation of electronic product casings, this machine, with its excellent multifunctional integration characteristics, has become a powerful assistant for metal processing enterprises to overcome the problem of flat defects, helping the industry move towards a new journey of higher quality and intelligence.