In the field of metal processing, deburring and drawing machines are like sharp blades that pierce through thorns and thorns. With their excellent performance and powerful functions, they are undoubtedly the "efficient weapon" that drives the production process and the solid foundation for enterprises to create competitive advantages.
1、 Excellent processing speed
Taking mechanical deburring as an example, high-speed rotating grinding wheels or brushes can easily exceed thousands of revolutions per minute, and even reach tens of thousands of revolutions per minute on some high-end models.
This enables burrs to be quickly removed when processing metal workpieces, greatly reducing the deburring time for individual workpieces.
In the wire drawing process, precision designed wire drawing molds paired with optimized traction devices ensure that metal workpieces can quickly and evenly pass through the molds, forming delicate and beautiful wire drawing textures.
Compared to traditional manual drawing, the speed has increased by tens of times.
For example, when producing large quantities of kitchen and bathroom hardware products, the number of workpieces processed per hour by a deburring and drawing machine is equivalent to the workload of several skilled workers for a whole day, greatly reducing the production cycle for the enterprise and enabling it to respond more agilely to market demand.
2、 Accurate process control
Sensors monitor the material, shape, size, and distribution of burrs of workpieces in real-time, and transmit this data to the CNC system in real-time.
The CNC system precisely regulates the cutting depth and feed rate of the deburring tool, as well as the pressure and texture direction of the drawing die, based on preset precision algorithms.
In the aerospace field, the machining accuracy requirements for metal components are almost stringent.
The deburring and drawing machine can ensure that the critical dimensions and surface quality of the parts will not be affected in the process of deburring, while accurately creating a drawing effect that conforms to aerodynamic design, ensuring the stability and safety of the aircraft during high-altitude and high-speed operation.
This precise and error free process control capability effectively reduces the scrap rate caused by processing errors, greatly improves the yield rate of products, and saves valuable raw material costs for enterprises.
3、 Multi functional integration
It can not only cope with common mechanical deburring and mold drawing, but also flexibly adopt advanced technologies such as high-pressure water jet deburring and ultrasonic vibration deburring according to different workpiece requirements.
When processing metal workpieces with complex internal structures, high-pressure water jet deburring technology can rely on strong water flow impact to penetrate into subtle areas such as holes and gaps, sweeping away burrs in one go; Ultrasonic vibration deburring utilizes the microscopic force generated by high-frequency sound waves to gently remove small and stubborn burrs on the surface of workpieces, especially suitable for precision electronic components.
The multifunctional integrated design eliminates the need for enterprises to purchase multiple devices with different functions, reduces equipment footprint, lowers equipment procurement and maintenance costs, and avoids the time spent on workpiece circulation between different devices, further improving production efficiency.
4、 Automation and convenient operation
It has a complete process of automatic feeding, automatic positioning, automatic processing, and automatic unloading. The operator only needs to input the basic information of the workpiece, such as material, size, expected processing effect, etc., on the human-machine interaction interface at the front end of the equipment, and the machine can operate according to the preset program.
The human-computer interaction interface is designed to be simple and intuitive, with a foolproof operation process. Even ordinary workers without professional training can become proficient in it in a short period of time.
Automated operation not only reduces the labor intensity of workers, but also liberates manpower from tedious and repetitive physical labor, allowing them to focus on more technical and creative work, such as daily maintenance of equipment, optimization of process parameters, etc.
In addition, automated processes ensure the continuity and stability of the machining process, reduce downtime caused by human error, and comprehensively improve production efficiency.
5、 Wide adaptability
Whether it is common metals such as steel, aluminum alloys, copper alloys, or high-performance materials such as titanium alloys and nickel based alloys, it can automatically adjust processing parameters based on material characteristics to achieve the best deburring and drawing effects.
When facing workpieces of different shapes, from simple flat thin plates and cylindrical rods to complex shaped structures with deep holes and grooves, simply changing the corresponding fixtures and tools can quickly switch machining modes and accurately complete tasks.
This broad adaptability enables enterprises to undertake different customer orders and produce a variety of products without the need for frequent equipment replacement, effectively reducing production preparation time and improving the flexible production capacity of the enterprise, making it always adept in fierce market competition.
In summary, the deburring and wire drawing machine, with its excellent processing speed, precise process control, multifunctional integration, convenient automation operation, and wide adaptability, has become the core "efficient tool" in metal processing, bringing a leap in production efficiency, cost reduction, and product quality improvement to enterprises, helping them break through the waves in the field of metal processing and move towards higher development levels.